Ukulawulwa Kwekhwalithi Yokubumba Umjovo
Enkampanini yethu, siyaziqhenya ngokuzibophezela kwethu kwekhwalithi. Sinomlando wokusebenza oqinisekisiwe, osekelwa ukusebenzisa kwethu izinqubo zedijithali, ukubumba kwesayensi, nokubika kokuhlola ukuze siqhubeke sikhiqiza izingxenye zekhwalithi ephezulu.
Esinye sezici ezibalulekile zenqubo yethu yokukhiqiza ukusetshenziswa kokubumba kwesayensi. Le ndlela ihilela ukusebenzisa amasu athuthukile nobuchwepheshe ukuze kuqinisekiswe ukulawula okunembile kwenqubo yokubumba. Ngokuqapha eduze nokuthuthukisa okuguquguqukayo okufana nezinga lokushisa, ukucindezela, nesikhathi sokupholisa, singathola imiphumela engaguquki nephindaphindekayo. Ukubumba kwesayensi kusivumela ukuba sinciphise ukuhlukahluka kanye nokukhubazeka, okuholela ezingxenyeni ezihlangabezana noma ezedlula izicaciso ezidingekayo.
Ukuze siqhubeke siqinisekisa ikhwalithi yezingxenye zethu, sisebenzisa izinqubo zedijithali kuwo wonke umjikelezo wokukhiqiza. Lokhu kuhlanganisa ukusetshenziswa kwesofthiwe ye-computer-aid design (CAD) yomklamo onembile womkhiqizo nokumodela. Ngokusebenzisa amathuluzi edijithali, singakwazi ukulingisa ngokunembile futhi sihlaziye inqubo yokukhiqiza ngaphambi kokuqala kokukhiqiza, sihlonze izinkinga ezingaba khona kanye nokuthuthukisa idizayini yokwenziwa. Le ndlela yokusebenza isisiza ukuthi sisuse izinkinga zekhwalithi ezingaba khona kusenesikhathi, songa isikhathi nezinsiza.
Ukwengeza, sibeka phambili ukubika kwekhwalithi (CTQ) okubalulekile. Lokhu kuhilela ukuhlonza ngokuhlelekile kanye nokuqapha izici ezibalulekile nezimfuneko ezibalulekile ekusebenzeni nasekusebenzeni kwezingxenye esizenzayo. Ngokuhlola okuphelele nokuhlola, sikhiqiza imibiko enemininingwane enikeza imininingwane ngekhwalithi yemikhiqizo yethu. Le ndlela eqhutshwa idatha isivumela ukuthi sithuthukise izinqubo zethu ngokuqhubekayo futhi siqinisekise ukuthi izingxenye zethu zihlangabezana nezindinganiso eziphakeme kakhulu.
Ngokuhlanganisa izinqubo zedijithali, ukubumba kwesayensi, kanye nokubika kwe-CTQ, sisungule uhlelo oluqinile lokuqinisekisa ikhwalithi. Ukuzinikela kwethu ekukhiqizeni okuncomekayo kanye nokwenza ngcono okuqhubekayo kusenza sikwazi ukuletha izingxenye ezithembekile nezisezingeni eliphezulu kumakhasimende ethu ngokungaguquki.
Ukwembula Ukuhlaziywa Kwamandla Edizayini Yezokukhiqiza (i-DFM).
Ithuluzi lethu lokuhlaziya i-Design for Manufacturing (DFM) liyisixazululo sesofthiwe esisezingeni eliphezulu esishintsha indlela abakhiqizi ababhekana ngayo nokwakhiwa nokuthuthukiswa komkhiqizo. Ngokuhlanganisa imigomo ye-DFM enqubweni yokuklama, ithuluzi lenza abakhiqizi bakwazi ukuhlonza okungase kube khona amaphutha kanye nemikhawulo yokukhiqiza, okubavumela ukuthi baxazulule ngokuqhubekayo lezi zinkinga futhi bagweme izithiyo zokukhiqiza ezibizayo.
Amathuluzi okuhlaziya e-DFM ahlinzeka ngokusebenza okuphelele okuvumela abakhiqizi ukuthi bathuthukise izinqubo zabo zokukhiqiza. Ihlola izakhi zokuklama njengokukhethwa kwempahla, ukuhlelwa kwengxenye, ukwenziwa, nokubekezelelana. Ngokwenza ukuhlaziya okujulile kwalezi zici, abakhiqizi bangathola imininingwane ebalulekile ngokufaneleka kwezakhi zedizayini zenqubo yokukhiqiza.
Ithuluzi lihlinzeka ngempendulo yesikhathi sangempela, ligqamisa amaphutha edizayini angaba khona kanye nokuphakamisa izixazululo ezihambisana nezinqubo ezihamba phambili zemboni. Amathuluzi ethu okuhlaziya i-DFM awasizi nje kuphela abakhiqizi ukukhomba nokuxazulula izinkinga zedizayini, kodwa futhi anciphisa kakhulu izindleko zokukhiqiza. Ngokubhekana nezinkinga ezingase zibe khona zokukhiqiza ekuqaleni kwesigaba sokuthuthukiswa, abakhiqizi bangavimbela ukusebenza kabusha, banciphise ukungcola, futhi baqondise imijikelezo yokukhiqiza, ekugcineni bakhulise inzuzo.
Amathuluzi ethu okuhlaziya i-DFM asebenziseka kalula futhi ahlanganisa kalula nesofthiwe yokuklama ekhona, okuwenza kube lula kumaqembu edizayini ukuwasebenzisa. I-interface yayo enembile yenza abaklami bathole impendulo esheshayo mayelana nezakhi zedizayini, okuqinisekisa ukuthathwa kwezinqumo okusheshayo nangempumelelo.
Amathuluzi okuhlaziya e-DFM afaka nesethi ephelele yeziqondiso eziqondene nemboni kanye nezindlela ezingcono kakhulu zokukhiqiza. Leli khono linikeza abakhiqizi ukufinyelela kusizinda solwazi esikhulu, okubavumela ukuthi bathuthukise imiklamo yabo ngokuhambisana namazinga nemithetho yemboni. Ngamathuluzi ethu okuhlaziya e-DFM, abakhiqizi bangaqinisekisa ukuthi imiklamo yemikhiqizo yabo ayigcini nje ngokuyenza kalula kodwa futhi ihlangabezana nezidingo zemboni, ukuqinisekisa ukwaneliseka kwamakhasimende nempumelelo yemakethe.
Ukwengeza, amathuluzi okuhlaziya e-DFM asiza ukusebenzisana okuphumelelayo phakathi kwabaklami, onjiniyela, namaqembu akhiqizayo. Ithuluzi lisiza ukuxhumana okuhlukahlukene kanye nokusebenzisana ngokwabelana ngemininingwane ebalulekile mayelana nokwenziwa kanye nezingqinamba zokuklama. Le ndlela edidiyelwe isiza ukuqonda kangcono inqubo yokukhiqiza kusukela ezigabeni zokuqala zokuklama, ngaleyo ndlela ithuthukise ikhwalithi yomkhiqizo futhi yehlise nesikhathi sokumaketha.
Inganyuswa kanjani ikhwalithi yezingxenye ezibunjwe ngomjovo ngokusebenzisa ukuhlaziywa kwethu kokukhiqiza:
ithola izici ezinohlaka olunganele
ibona izindonga ezinkulu
Ukuhlolwa kokugeleza kwesikhunta
Khetha indawo yesango.
Khetha ukuthi iphi iphinikhodi ye-ejector.
Ukuhlolwa Kwezinto Ezingenayo
KwaBuShang ubuchwepheshe, sibeka phambili ikhwalithi yayo yonke imikhiqizo ethengiwe esetshenziswa emikhiqizweni yethu yokugcina. Ukuqinisekisa lokhu, senze inqubo yokuhlola ikhwalithi yobuchwepheshe (QC) ecophelelayo. Le nqubo ibandakanya ukuhlola okuphelele ukuze kuqinisekiswe ukuthi izinto ezisetshenziswayo ziyahlangabezana namazinga ethu ekhwalithi ephezulu, okubeka isisekelo sokukhiqizwa kwemikhiqizo yokugcina eyingqayizivele.
Ngaphezu kwalokho, sigcina irekhodi elinemininingwane yezitifiketi zezinto ezibonakalayo kukho konke ukuthunyelwa okungenayo kwama-thermoplastic resins. Lo mkhuba wokugcina amarekhodi uqinisekisa ukubonakala nokulandeleka kulo lonke uchungechunge lwethu lokuhlinzeka, kunikeza amakhasimende ethu ukuthula kwengqondo.
Ukuqapha Ukukhiqiza Nokuqinisekisa
Kuwo wonke umjikelezo wokukhiqiza, senza amasheke aphelele ezingxenyeni ezibunjiwe zepulasitiki ezifakwe ngomjovo kanye nezilinganiso. Lokhu kuhlola kuhlanganisa ukuhlolwa kobukhulu, okusebenzayo, futhi, uma kunesidingo, okulimazayo. Umgomo wethu uwukuqinisekisa ukuthi ingxenye ngayinye ihlangabezana nezidingo ezishiwo futhi ithobela izindinganiso zethu eziqinile zekhwalithi.
Ukubumba Kwesayensi: Ukufaneleka Kwengxenye Entsha
Ngaphambi kokuthi ingxenye entsha ikhishwe ukuze ikhiqizwe ngokugcwele, iba nenqubo yokufaneleka eqinile. Ukuqina kwale nqubo kuyahlukahluka kuye ngezidingo zamakhasimende, ubunkimbinkimbi bobunjiniyela, kanye nezingqinamba zekhwalithi. Izindlela zethu zokufaneleka zingabandakanya ukuhlolwa kwe-athikili yokuqala, isifundo sekhono lenqubo, ukukhiqizwa kwangaphambilini kugijima ukuze kukhiqizwe inani elilinganiselwe lamasampuli, inqubo yokugunyazwa kwengxenye yokukhiqiza (i-PPAP), kanye nokukhishwa kwe-ECN emkhiqizweni ngemva kokugunyazwa kwekhasimende. Le nqubo ephelele yokufaneleka iqinisekisa ukuthi ingxenye entsha ihlangabezana nazo zonke izincazelo ezidingekayo kanye namazinga ekhwalithi.
Ukulinganisa Nokuhlola
I-Inspection Lab yethu ifakwe izinto zokusebenza zesimanje ukuze kuqinisekiswe ukuthotshelwa kwengxenye edinga kakhulu kanye nokucaciswa komhlangano nokubekezelela. Lokhu kubandakanya Umshini Wokulinganisa Wokudidiyela (CMM) onesofthiwe ye-Quadra-Check 5000 3D ukuze uthole izilinganiso ezinembile ngobukhulu obuthathu. Ukwengeza, sinebanga lamadivayisi ajwayelekile okulinganisa nokuhlola njengezitholi ze-2D, ama-projektha, ama-caliper, ama-micrometer, amageji entambo nobude, amapuleti angaphezulu, nokunye. Lawa mathuluzi asenza sikwazi ukukala ngokunembile futhi sihlole izici ezihlukahlukene zezingxenye nezincane, siqinisekise ukuthi ziyahlangabezana nokucaciswa okudingekayo nokubekezelela.
KwaBuShang ubuchwepheshe, sizibophezele ekugcineni izinga eliphezulu lokulawula ikhwalithi kuyo yonke inqubo yethu yokukhiqiza. Ngokwenza ukuhlola okuphelele, ukuqapha ukukhiqizwa, nokwenza ukuhlola okuphelele, siqinisekisa ukuthi imikhiqizo yethu ihlangabezana namazinga aphezulu kakhulu ekhwalithi nokwethembeka. Ukuzinikela kwethu ekwenzeni izinto ngokunemba, ukuthobela, kanye nokwaneliseka kwamakhasimende kusenza sihluke njengabahlinzeki abathenjwayo bezingxenye zepulasitiki zekhwalithi ephezulu nezihlanganisiwe.
